Tuesday 26 February 2019

Compaction Factor Test for the Workability of Concrete


                  Compaction Factor Test

 Compaction factor test is used to check the workability of concrete in laboratory. The compaction factor may be defined as the ratio of weights of partially compacted concrete to the fully compacted concrete.Its value ranges from 0.8- 0.92. Compaction factor test is used for concretes of lower workability (slump<50mm). It is governed by Is Code 1199:1999.

Apparatus


Compaction factor test Apparatus, scoop, trowel, weighing balance.
The compaction factor test apparatus: basic dimensions

Compaction factor test apparatus


 Sampling


 Concrete sample prepared in laboratory as per design mix or prepared in red mix plant.

Procedure


1.   Apply Grease on the inner surface of the apparatus.

2.   Measure the mass as W1 kg by weighing the cylinder accurately and fix the cylinder on the base in such a way that the central points of hoppers and cylinder lie on one vertical line.

3.   Fill the freshly mixed concrete in upper hopper part. Then release the trap door so that the concrete to fall into the lower hopper.

4.   Fall of the concrete into the lower hopper causes standard Compaction immediately.

5.   After the concrete has come to rest, open the trap door of lower hopper and let concrete to fall in to cylinder.

6.   Remove the excess concrete above the top of the cylinder. Clean the cylinder from all sides properly

7.   Weight the partially compacted concrete filled in the cylinder along with it and say it W2 kg.

8.    Refill the cylinder with the same sample of concrete in 3 layers, by tamping each layer 25 times as to expel all the air and  to obtain full compaction of the Concrete.

9.    Struck off level the concrete and weigh cylinder filled with fully compacted concrete. Let the mass be W3 kg.

10.  Calculate the compaction factor as following


Calculation

Compaction factor = (W2-W1)/(W3-W1)

W1=Weight of empty cylinder
W2= Weight of partially compacted concrete with cylinder
W3=Weight of fully compacted concrete with cylinder

Compaction factor and application of concrete


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