Indian
standard institution has recommended guidelines for concrete mix design based
on available materials. Use of silica fumes, admixture pozzolana etc. is beyond
the scope of IS 10262-2009. Steps for design as per IS 10262-2009 are enlisted
below.
1.
The target average compressive strength (f’ck) at 28 days is given
by using equation
f’ck
= fck + ks
Where,
f’ck
=target mean strength
fck=
characteristic compressive strength at 28 days,
s
= standard deviation of compressive
strength,
k=
a constant, depending upon the accepted proportion of low results and the
number of tests.
2.
The water cement (w/c) ratio is chosen from an empirical relationship (a graph)
for the given 28-daytarget mean strength. The w/c ratio is checked against the
limiting w/c ratio to satisfy the durabilityrequirements.
3.
Initially, water content, as mass (kg) per unit volume (m3) of
concrete, is selected from TABLE 2 of IS 10262-2009 for nominal maximum size of
coarse aggregate and given slump range.
4.
The cement content is calculated from the w/c ratio and the water content. The
cement content, thus calculated, is then checked against the minimum cement
content to satisfy the durability requirement.
5.
Volume of coarse aggregate per unit volume of total aggregates is calculated
from TABLE 3 of IS 10262 -2009 for a given grading zone of fine aggregates.
6.
Fine aggregates volume per unit of total aggregates volume calculated by
subtracting the coarse aggregates volume obtained in previous step from 1.
7.
Coarse and fine aggregates per kg of concrete are calculated from equation
given below.
Ca
= [1000V-W+
] Sca
(1-p)
fa
= [1000V-W+
] p Sca
Ca
=
total mass of coarse aggregate, [kg per m3 of concrete],
fa=
total mass of fine aggregate, [kg per m3 of concrete],
V
= absolute volume of fresh concrete m3.
W
= mass of water (kg) per m3
of concrete,
C
= mass of cement (kg) per m3
of concrete,
S =
specific gravity of cement
p
= ratio of fine aggregate to total aggregate
by absolute volume,
Sfa=
specific gravity of saturated surface dry fine aggregate,
Sca=
specific gravity of saturated surface dry coarse aggregate.
8.
Water content is adjusted based on the absorption and the current moisture
content to generate equivalent of saturated surface dry condition of the
aggregates.
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